IME Consultants (IMEC) is pleased to announce the successful completion and commissioning of a Primary Underground Pumping System for an underground Gold Mine in Indonesia.
The project formed part of a site-wide plan to dewater the orebody ahead of mining advance through the use of deep borehole pumping from various underground mining horizons into a central primary pump station that could pump water direct to surface.
The underground mine geology encounters a deep hydrothermal groundwater system causing inflow of high temperature water (up to 85 degrees C) into the underground workings. The reliable and efficient dewatering of these thermal waters is intrinsic to the ongoing exploitation of ore reserves and more overtly the safety and wellbeing of underground personnel.
The pump station was strategically located in proximity to the bore field to enable direct discharge of bore dewatering into the primary system with delivery of the water then direct to surface via a dedicated and purpose installed Rising Main pipeline.
To ensure a maintained lowered water table, a system discharge rate of 400 litres per second (l/s) was nominated which resulted in a pumping total dynamic head (TDH) of over 200m. The unique duty and also the water temperature limited the options for standard market equipment and therefore required the engagement of industry-leading suppliers to offer highly specified equipment.
The water being delivered to the pumping system had very low solids concentrations and so the use of multi-stage centrifugal pumps was selected.
Through fluid mechanical flow modelling, IMEC selected a suitable pumpset that would be close coupled to 600kW 4 pole motors in a ‘duty/stand-by’ arrangement or in emergency scenarios ‘duty/duty’ to achieve the target duty.
IMEC developed a system operating function in close consultations with the site stakeholders to ensure a maintenance-friendly solution was established and incorporated learnings from the sites technical teams who have proven experience working with pump systems in the mine.
A sophisticated Control Enclosure was constructed and supplied by Perth-based company Murray Engineering that housed the system PLC, starters, and electrical switchgear all in a temperature-controlled environment.
The system was pre-commissioned offsite and the nature of the design enabled a quick and effective installation onsite which was important given the hot underground working conditions and also remote location which would make rapidly mobilising spare equipment difficult.
The system was successfully commissioned in April 2016 without incident and in accordance with the client’s expectations and requirements.
The success of the project demonstrates IMEC\u2019s proven ability to provide their clients with turnkey support and solutions for underground dewatering systems even in the most extreme conditions.
IMEC managed the project in accordance with the client’s standard procedures and practices along with its own Quality Management System that has been certified in accordance with ISO9001.
The successful completion of this project marks a significant achievement for the IMEC team who look forward to continuing to work with their client on ongoing maintenance and expansions of the system.